With installations across India, South East Asia, the Middle East, Africa, and the CIS regions Shachi’s beading plants are a proven success in some of the most demanding applications globally.
Designed for real-world utilities and climates, it consistently converts molten oleochemicals into uniform, free-flowing beads that meet shipment-to-shipment specs.
Why companies choose Shachi’s beading plant
1. Right bead size-700 μm, reliably
Precision droplet formation (nozzle design, fall height, velocity) plus staged cooling delivers tight PSD around ~700 μm (+/- 150) with low fines, validated by sieve analysis and in-process sampling.
2. Designed for harsh climates (to -25 °C)
Engineered for ambient swings from -25 °C to high-heat, high-humidity sites: insulated enclosures, conditioned process air, temperature control, cold-start logic, and 50/60 Hz utility flexibility.
3. Quality that meets global standards
Oleo-grade stainless construction, clean weld geometry, hygienic design, and dust control. Batchwise traceability and stable bead flowability help pass audits and keep customers satisfied.
4. Multiple products, One Plant
Process-driven operation enables quick changeovers, as well as controlled recycling and remelting, allowing you to run different chemistries and size bands on the same plant with minimal cross-contamination.
5. Control & Automation
PLC-SCADA with IIoT readiness provides real-time visibility and effective process control over key variables (droplet formation conditions, air temperatures, residence time), alarms, and trend logs for repeatable results.
Companies choose Shachi’s beading plant because…
Scale-up support that travels well
Feedstocks and ambients vary by country. We help transfer your process
droplet formation → residence → final cooling
so start-up hits bead size, flowability, and moisture targets quickly
Traning & Support
From Training to O&M manuals, spares, maintenance plans, and operator guides, Shachi’s expert team is always with you help achieve the right product output.
Lifecycle economics, not just capex
Designs prioritise energy efficiency, high yield (recycle & remelt), and low unplanned downtime driving down /ton of saleable beads while keeping quality consistent across borders.
Ready to evaluate a beading plant that performs anywhere? Share your target bead size (e.g., ~700 μm) and throughput Shachi will map the configuration