Integrated Fluidised Bed Spray Dryer
Integrated Fluidised Bed Spray Dryer Manufacturer | Multi-Stage Spray Dryer | Spray Dryer with Fluid Bed
Convert liquid feed into free-flowing powder with better control over final moisture, particle size and powder behaviour.
Shachi’s Integrated Fluidised Bed Spray Dryer combines spray drying and fluid bed drying in one continuous system. The spray dryer removes the first stage moisture, while the integrated fluidised bed completes final drying, cooling and powder conditioning.
Trusted by manufacturers worldwide
Chosen for critical drying applications by manufacturers who need consistent powder quality, controlled moisture, reliable plant performance and practical process engineering.
Shachi designs Integrated Fluidised Bed Spray Dryers for food ingredients, dairy, chemicals, nutraceuticals, pharmaceuticals and specialty powder applications.
Advantages of Integrated Fluidised Bed Spray Dryer
Better Powder Quality
Produces free-flowing powder with improved handling, reduced dusting and better product consistency.
Controlled Final Moisture
Final drying happens inside the fluidised bed, giving better control over residual moisture.
Agglomerated Powders
Supports larger, porous particles for better dispersibility, instant properties and lower dust generation.
Multi-Stage
Drying
Combines spray drying, fluid bed drying and cooling in one continuous process.
Key Features
- Integrated spray drying and fluidised bed drying in one system.Reduced dusting through controlled particle formation.
- Improved powder flowability and handling.
- Optimised air distribution for uniform fluidisation.
- PLC / SCADA-based control with process instrumentation.
- Suitable for heat-sensitive products where gentle final drying is required.
- Custom design based on feed behaviour, drying load, bulk density and powder property requirement.
Need technical clarity or a customised solution in evaporation and drying needs?
Integrated Fluidised Bed Spray Dryer Applications
Dairy Powders
Instant Food Powders
Nutraceutical Powders
Protein Powders
Plant Extracts
Flavours & Ingredients
Chemical Powders
Pharmaceutical Powders
Herbal Extracts
Agrochemical Powders
Detergent & Specialty Powders
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FAQs - Integrated Fluidised Bed Spray Dryer
What is an Integrated Fluidised Bed Spray Dryer?
An Integrated Fluidised Bed Spray Dryer is a spray drying system where a fluidised bed is built into the lower section of the drying chamber. The spray dryer removes most of the moisture, while the fluidised bed completes final drying, cooling and powder conditioning.
How is it different from a conventional spray dryer?
A conventional spray dryer generally completes drying inside the main chamber. An Integrated Fluidised Bed Spray Dryer uses multi-stage drying. This gives better control over final moisture, powder temperature, flowability and particle properties.
When should I choose an Integrated Fluidised Bed Spray Dryer?
It is useful when the final powder needs better flowability, lower dusting, improved solubility, controlled agglomeration or gentle final drying. It is commonly used for food, dairy, nutraceutical, chemical and specialty powder applications.
Can this system produce agglomerated powder?
Yes. With the right process design and fines return arrangement, the system can support agglomeration. This helps produce larger and more porous particles with better dispersibility and instant properties.
Is it suitable for heat-sensitive products?
Yes, depending on the product and process requirement. The fluidised bed allows final drying at controlled conditions, which can help reduce unnecessary heat exposure inside the main drying chamber.
What information is required to design the system?
Basic information includes feed composition, feed solids, viscosity, capacity, inlet and final moisture, heat sensitivity, required particle size, bulk density, solubility requirement and downstream packing or handling needs.
Can Shachi customise the system?
Yes. Shachi can customise the spray chamber, atomisation system, air flow design, integrated fluid bed, fines return, powder discharge, automation and downstream handling based on the product and process requirement.
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