Spray Dryer | Multi Effect Evaporator Manufacturer and Supplier – Shachi Engineering

ZLD for APIs: Evaporate, Separate, Dry and Reuse

ZLD for APIs: Evaporate, Separate, Dry and Reuse

APIs are the molecules that make medicines work, and their effluents are some of the hardest to treat. Beyond GMP requirements, plants face strict environment norms on TDS/COD/BOD, solvent handling, and safety. Many facilities are expected to run Zero Liquid Discharge (ZLD) or close to it. The goal is simple: prove compliance, keep production moving, and put recovered water back to work. Why API/Pharma … Read more

Shachi Beading Plant: Built for Global Performance

Shachi Beading Plant: Built for Global Performance

With installations across India, South East Asia, the Middle East, Africa, and the CIS regions Shachi’s beading plants are a proven success in some of the most demanding applications globally. Designed for real-world utilities and climates, it consistently converts molten oleochemicals into uniform, free-flowing beads that meet shipment-to-shipment specs. Why companies choose Shachi’s beading plant … Read more

How CFD Improves Spray Dryer Design for Accuracy and Predictability

Spray drying works best when airflow, droplet formation, residence time, and capture are aligned to the product spec. Computational Fluid Dynamics (CFD) lets engineers test and tune these variables before fabrication or commissioning, cutting guesswork and reducing trial iterations. Chamber Airflow: Designing the Drying Path CFD first clarifies chamber airflow. By mapping how hot air … Read more

Why Particle Size Matters! How Shachi delivers exact particle sizes

Why Particle Size Matters! How Shachi delivers exact particle sizes

Open any bag of powder, may it be nutraceutical premix, food ingredient or detergent base -and one trait quietly decides how it pours, packs, dissolves, and sells: particle size band. Too fine and you get dust, caking, and slow packing. You get coarse and lose dispersibility and consistency. That’s why, in spray drying, size isn’t … Read more

Spray Dryer Ceramic Application Commissioned in Record Time

Spray Dryer Commissioned in Record Time for Ceramic Application

Project Summary Location: Pune, Maharashtra Product: Spray Dryer (Skid-mounted) Evaporation Capacity: 25 kg/hr Application: Ceramic / Casting Sand Timeline: 1.5 months from concept to commissioning The Requirement A Pune-based client needed a compact solution of spray dryer for ceramic and casting sand. While the capacity was modest, the client had clear expectations: The Engineering Challenge The ask was simple, but … Read more

Spray Dryer Installation for a German Client

Spray Dryer Installation for German Ceramic Client

Product (Client): A leading German MNC based in Bangalore specializing in high-quality ceramics manufacturing. Timeline: The plant has been operating at full capacity for over 1 year. Status of the Plant: The plant is functioning efficiently and consistently, meeting the client’s critical specifications. Plant Capacity: The installed spray dryer handles 102 kg/hr of water evaporation, processing high … Read more

Factors to be considered in spray drying process

Spray drying process removes the moisture from liquids to turn it into powdered form without considerably changing their nutritious value or core chemical properties. It increases the product shelf-life without the need for refrigeration, and thus, is a key process in food and pharmaceutical industry, along with other sectors where spray drying is also used. … Read more

Spray Dryer Process: Its utility and purpose

Turns milk into powder - Spray Dryer Process Flow by Shachi

How do you produce 28 tonnes of milk powder in just one hour?In drying perishable and sensitive materials in industries such as food or pharmaceuticals, speed is the key. That’s something that only spray drying can achieve. So how does spray drying get you so much speed and efficiency? Spray Dryer Working Here’s how a … Read more