Spray Dryer | Multi Effect Evaporator Manufacturer and Supplier – Shachi Engineering

ZLD Plant Manufacturer in India

Shachi Engineering is a leading ZLD plant manufacturer in India. ZLD plant or commonly known as zero liquid discharge plant is a typical wastewater treatment system that aims to eliminate liquid discharge of waste streams by recovering water and concentrating solid waste for disposal. 

In a ZLD plant, multiple treatment processes such as reverse osmosis, evaporation, and crystallization are utilized to separate water from solids, resulting in a closed-loop water system where water is reused and solid waste is sent to a landfill or used for beneficial purposes. 

The ZLD plant is beneficial for industries where water is scarce or costly and strict environmental regulations require minimal liquid discharge.

ZLD Plant for waste water or effluent treatment

ZLD Plant offers 3 key benefits:

ZLD plant benefits
Minimize Waste

ZLD plant can help to fully minimize wastewater. ZLD is water treatment process where all the water is recovered from wastewater & leaving solid waste for final disposal.

ZLD plant benefits
Save Water

Treated water from the ZLD plant can be reused for other industrial processes including boiler feed & domestic application including gardening which need fresh water. This helps to save precious water.

ZLD plant benefits
Increase Value
In some applications, solid salt is produced as by-products, that can be resold. Also, some chemicals can be put to use in the initial process. So the actual waste produced is very less & the by-products add value to your process & business.

Working Principle of ZLD Plant:

ZLD plant working principle

The ZLD plant typically involves several stages, including pre-treatment, evaporation, crystallization, and drying, to achieve complete removal of all contaminants and achieve zero liquid discharge.

The working principle involves the following steps:

  1. Pre-treatment: In this stage, the wastewater is screened to remove large particles and suspended solids. The pH level of the water is also adjusted, and chemical treatments are applied to remove dissolved solids and heavy metals.
  2. Evaporation: The pre-treated wastewater is then fed into an evaporator, where the water is heated and converted into steam. The steam is then condensed to recover the water, leaving behind a concentrated brine solution.
  3. Drying: The concentrated effluent from evaporator is fed to either spray dryer, agitated thin film dryer, centrifuge or crystallizer to finally convert slurry effluent into powder or solid form for final disposal. remaining liquid is fed into a spray dryer, where it is dried to produce a solid powder.
  4. Final solid disposal: The dried powder or solid is then collected and disposed of according to local regulations.

By following this process, ZLD plant can achieve zero liquid discharge, meaning that all wastewater is treated and reused, and there is no discharge of liquid waste into the environment. ZLD technology is increasingly being adopted by industries such as power generation, petrochemicals, and pharmaceuticals to address environmental concerns and reduce water consumption.

Leading ZLD Plant Manufacturer in India:

Backed by the years of expertise to understand critical customer challenges, we design customised ZLD plants to give best-in-class performance. Being a leading ZLD plant manufacturer in India, our plant offers several practical benefits like,  

  1. High Water Recovery: Our ZLD plant are designed to achieve maximum water recovery from the wastewater streams.
  2. Energy Efficiency: It consumes minimize energy during, evaporation, crystallization and final drying process.
  3. Scalability: They are scalable to meet the changing needs of the industry. It can be designed to accommodate increased production volumes, changing wastewater characteristics, and varying discharge standards.
  4. Robustness: MOC used is robust and reliable, capable of operating continuously with minimal downtime.
  5. Sustainability: Our ZLD plant is designed with sustainability in mind.
  6. Cost-Effective: Our ZLD plants are cost-effective, with a low operating cost. They are designed with a clear understanding of the economic benefits of water recovery and waste reduction.
  7. Compliance with Regulations: Our plants comply with all applicable environmental regulations and standards, including discharge limits, water quality requirements, and air emissions standards.
  8. Safety: We always keep safety in mind.